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Metal nano powder - manufacturing unit

Basic principle of a nano powder production unit
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01. Mass Production Type (NTi 300P)

02. Experimental Type (NTi 30P & NTi 10P)

NTi 10C - Features and Specifications

1) Product Features

- Possible to manufacture nano-colloid anywhere, anytime, as it is a bag type designed to simply operate and easy
   to carry
- Optimized for research and education due to a structure for various kinds and in a small quantity
- Possible to the desired concentration of nano-colloids by setting the number of explosions
- Possible to manufacture nano-colloids for all metals and alloys
  (Spherical nano-colloids, less than 50nm in the average particle size)
- High energy efficiency by pulsed power used
- Requires no post-treatment process for the removal of impurities due to an eco-friendly process with no by-products


2) Applications

- Nano-colloidal and nano-fluid
- Conductive film inks, conductive polymer fillers
- High conductive pastes, catalyst and biotechnology
- Painting and coding


3) Solvents

- Distilled water, alcohol, transformer oil, engine oil
- Ethylene-Glycol, oleic acid, organic solvents, inorganic solvents, etc.


4) Product Specifications
제품사양
Specifications NTi 10C
Input power Maximum single phase 220 VAC 1 A
Power consumption MAX: 100 W
Pulse energy (Voltage) 25~100J (150~340V)
Wire diameter 0.2 Ø
Wire explosive length 24 ~ 32 mm
Setting the number of actions 1 ~ 9,999
Specifications (WxDxH) / mm 470 × 180 × 400
Weight 15 kg
Average power size 5~50nm
Possible kinds of powder All conductive metals
Production capacity
(Ag standard)
1,000ppm, 800 mℓ/hr

* The specifications are subject to change without notice. The changes in specifications require detailed consultation.

NTi 10C - Image View

NTi 10C - VR

NTi 20C - Features and Specifications

1) Product Features

- Possible to manufacture more diverse colloidal through improved energy
  (Spherical nano-colloids, average particle size: 30nm or less)
- Productivity (5,000 ppm, 1Liter/hr)
- Possible to manufacture high viscous colloid (Nano ink, etc.) to improve productivity
- Enhanced a distributed function due to an ultrasonic function mounted
- Gas supply function for antioxidant
- Easy operation due to 4' 'Touch LCD applied
- Wireless control function by Bluetooth (Android App.)


2) Applications

- Nano-colloidal and nano-fluid
- Conductive film inks/conductive polymer fillers
- High conductive pastes/catalyst and biotechnology
- Painting and coding

3) Solvents

- Distilled water, alcohol, transformer oil, engine oil
- Ethylene, glycogel, oleic acid, organic solvents, inorganic solvents, etc.


4) Product Specifications Product Specifications
Product Specifications
Model NTi 20C
Input power 1P 220Vac, 2A[max]
Output voltage ~1500V
Power consumption 300W
Energy per pulse 200J/pulse
Display 4' Touch LCD
Bluetooth control Android App.
Automatic calculation Yes
Error alarm Yes
Wire diameter Φ0.2~0.3mm
Length of explosion 1 time 24~56mm
Average particle size 5-30nm
Production capacity (Ag based) 5,000ppm ,lℓ/hr
Ultrasonic dispersion Yes
Electric filter No
Gas supply line No
Particle shape Sphere
Dimensions (nm) 400x300x600
Weight 50kg

* The specifications are subject to change without notice. The changes in specifications require detailed consultation.

NTi 20C - Image View

NTi 20C - VR

NTi 40C - Features and Specifications

1) Product Features

- Possible to manufacture a large quantify of 20 liter chamber
- Enhanced a distributed function due to an ultrasonic function mounted
- Gas supply function for antioxidant
- Easy operation due to 7' 'Touch LCD applied
- Wireless control function by Bluetooth (Android App.)


2) Applications

- Nano-colloidal and nano-fluid
- Conductive film inks/conductive polymer fillers
- High conductive pastes/catalyst and biotechnology
- Painting and coding

3) Solvents

- Distilled water, alcohol, transformer oil, engine oil
- Ethylene-Glycol, oleic acid, organic solvents, inorganic solvents, etc.


4) Product Specifications
Product Specifications
Model NTi 40C
Input power 1P 220Vac, 3A[max]
Output voltage ~1500V
Power consumption 500W
Energy per pulse 400J/pulse
Display 7' Touch LCD
Bluetooth control Android App.
Automatic calculation Yes
Error alarm Yes
Wire diameter Φ0.2~0.3mm
Length of explosion 1 time 24~80mm
Average particle size 5-30nm
Production capacity (Ag based) 800ppm ,20ℓ/hr
Ultrasonic dispersion Yes
Electric filter Yes
Gas supply line Option
Particle shape Sphere
Dimensions (nm) 800×600×1200
Weight 70kg

* The specifications are subject to change without notice. The changes in specifications require detailed consultation.

NTi 40C - Image View

Aluminium(Al)

정보
Specification
APS 100nm
SSA 20-25㎡/g
Bulk Density 2.7g/c㎥
Morphology Spherical
Application Propellants, Explosives

Aluminium(Al) - Image View

Copper(Cu)

정보
Specification
APS 100nm
SSA 5-9㎡/g
Bulk Density 8.9g/c㎥
Morphology Spherical
Application Conductive aste,EMI Shield

Copper(Cu)) - Image View

Nickel(Ni)

정보
Specification
APS 100nm
SSA 10㎡/g
Bulk Density 8.90g/c㎥
Morphology Spherical
Application Fuel cell, catalyst

Nickel(Ni) - Image View

Iron(Fe)

정보
Specification
APS 100nm
SSA 6-8㎡/g
Bulk Density 7.86g/c㎥
Morphology Spherical
Application Bulletproof, Magnetic

Iron(Fe) - Image View

Silver(Ag)

정보
Specification
APS 150nm
SSA 2-4㎡/g
Bulk Density 10.49g/c㎥
Morphology Spherical
Application Medical, Antiviral, Conductive paste

Silver(Ag) - Image View

Tin(Sn)

정보
Specification
APS 150nm
SSA 4-7㎡/g
Bulk Density 7.31g/c㎥
Morphology Spherical
Application Fuel cell, electical part

Tin(Sn) - Image View

Titanium(Ti)

정보
Specification
APS 100nm
SSA 10-14㎡/g
Bulk Density 4.5g/c㎥
Morphology Spherical
Application Medical, Sport equipment

Titanium(Ti) - Image View

Stainless steel(304)

정보
Specification
APS 100nm
SSA 6-8㎡/g
Bulk Density 7.9g/c㎥
Morphology Spherical
Application coating

Stainless steel(304) - Image View

Copper-Nickel(Cu-Ni) Alloy

정보
Specification
APS 100nm
SSA 5-8㎡/g
Bulk Density 8.9g/c㎥
Morphology Spherical
Application Lubricant

Copper-Nickel(Cu-Ni) Alloy - Image View

Mass Production Type (NTi 300P)

Product Features

- Possible to manufacture nano- powders on the spot if inserting the metal wire
- Possible to manufacture powders for all metals, alloys, and metal oxides
- Possible to produce nano-powder for high - melting point metals such as Tungsten (W)
- Possible to control the properties of powder to be manufactured by controlling the atmosphere in the chamber
- High energy efficiency due to the use of pulsed power
- Easy mass production due to high-productivity, low-cost
- Requires no post-treatment process for the removal of impurities due to an eco-friendly process with no by-products

Product Specifications
Product Specifications
Specifications NTi-300P
Electric part Input power 3P 220Vac 75A [max]
Output voltage ~28kV
Power consumption ~6kW
Pulse energy ~4.7kJ
Number of pulses per minute ~40 times
Cooling type Air/Oil cooling
Dimensions (W×D×H)/mm 1000x1325x1965
Weight 700kg
Mechanical part Input wire Ø0.2~0.6
Chamber type Duplex type
Wire explosion length 80, 140, 180mm
Cooling system Trap, Cyclone, Filter
Inert gas Argon, Nitrogen
Filtering type Trap, Cyclone, Filter
Dimensions(W×D×H)/mm 2200x1450x2450
Weight 850kg
Option Chiller, Vacuum pump, Air compressor
Powder Specifications Productivity(Copper based) 350g/hr
Average powder size 100nm
Available powder All conductive metals

* The specifications are subject to change without notice. The changes in specifications require detailed consultation.

Experimental Type (NTi 30P & NTi 10P)

Product Features

- Possible to manufacture nano-powder on the spot if inserting the metal wire
- Possible to manufacture powders for all metals, alloys, and metal oxides
- Possible to produce nano-powder for high - melting point metals such as Tungsten (W)
- Possible to control the properties of powder to be manufactured by controlling the atmosphere in the chamber
- High energy efficiency due to the use of pulsed power
- Requires no post-treatment process for the removal of impurities due to an eco-friendly process with no by-products
- Optimized for commercial, research-related, and educational purposes due to a structure deigned for various kinds    and in a small quantity

Product Specifications
Product Specifications
Specification NTi 30P NTi 10P
Electric area Input area 3-Phase 220VAC 20 A Single Phase 220VAC 5 A
Output voltage ~25kV ~6.5kV
Power consumption ~ 1.5 kW 150W
Pulse energy ~ 700 J ~ 400 J
The number of pulses per minute MAX. 40 times MAX. 8 times
Cooling type Air/Oil cooling Air cooling
Dimensions(W×D×H)/mm 700×800×1500 Included in Mechanical part
Weight 340kg Included in Mechanical part
Mechanical area Input wire Diameter 0.2 ~ 0.6 mm Diameter 0.2 ~ 0.3 mm
Chamber type Complex structure Complex structure
Wire explosion type 50, 100mm 0~40mm
Cooling type Water cooling Water Cooling
Gas used Nitrogen, argon, oxygen
Power sampling type Trap, cyclone, filter
Dimensions(W×D×H)/mm 1500×600×1400 1320×510×1100
Weight 300kg 230kg
Option Cooler, Vacuum Pump, Air Compressor, Dehumidifying Box Cooler, Vacuum Pump, Air Compressor, Dehumidifying Box
Powder specifications Yield (Cooper based) 50 g/hr 10g/hr
Average powder size 100nm
Possible kinds of powder All conductive metals

* The specifications are subject to change without notice. The changes in specifications require detailed consultation.

NTi 30P - Image View

NTi 10P - Image View

NTi 10M & NTi 20MA

1) Product Features

- Possible to mold hard-to-from powder
- Reduced time due to fast forming speed
- Achieved the original density by high energy
- Possible to form the net shape due to accurate forming
- Hight energy efficiency, costs minimized
- No crystal growth as dynamic molding is available


2) Features of Dynamic Plastic

- High speed:10~100 m/s
- High pressure:~4 GPa
- Short molding time: 100~500 us
- Pulse power: 10M - 16kJ (Max) 20MA - 24kJ (Max)


3) Comparison with other forming devices
정보
Molding system Features
Static compaction (HIP, CP) Low speed
Energy transfer due to low pressure ad long hours
Spark plasma sintering Short pressing time or crystal growth occurs
Dynamic compaction (MPC) Rapid movement of particles
Energy transfer at high pressure and in a short time
4) Product Specifications
정보
NTi 10M NTi 20MA Remark
Press
part
Power [Ton] 60(120max) 120(150max)
Perssure [Gpa] > 2 at 15Ø > 2 at 25Ø 1Gpa = 10,197 kgf/c㎡
Mold Size(Ø* H) 70×70 200×150 [mm]
Compaction area [Ø] 18Ø 35Ø Desingned area
Shape density Metal density [%] 95(99.8 max) Nano powder
Ceramic density [%] 85(97.0 max) binder minimized
Repetition[PPM] 1 5
Dimension[mm] 800 × 600 × 1800 1200×1600×2200 (Width x Depth x Height)
Weight[kg] 600 1600
Electric
part
Input power 220Vac, 25A 380V, 3ph,50A
Consumption power 500W 5kW
Energy /Pulse[KJ] 12.2 40(*140) *Maximum Energy
Output Voltage[㎸] 7.8 8.0(*15)
Energy Bank[㎌] 400 1,250
Pulse duration[㎲] < 400 < 300
Life time[Shot] 80,000 10million At normal voltage
Dimension[mm] 600×800×1800 1200×1400×2200 (Width x Depth x Height)
Weight[kg] 300 1200

* The specifications are subject to change without notice. The changes in specifications require detailed consultation.